Get startedKEBS ApprovedNew Arrival
-17%
Full Face4.8(56)
Tris Urban Pro Full-Face Helmet – Black
Sleek urban full-face helmet with premium comfort.
sh. 9,999sh. 11,999
Carriers Delivery
Back to blog
Helmet Science
How Motorcycle Helmets Are Made: From Shell to Safety
Tris Helmets Team · 2026-05-20
A closer look at the steps behind motorcycle helmet manufacturing.
KEBS ApprovedStreet Style
-17%Full Face4.7(84)
Tris Street Armor Full-Face Helmet – White
Street-ready protection with refined city styling.
sh. 9,999sh. 11,999
Carriers Delivery
KEBS ApprovedNew Arrival
-38%Open Face4.8(97)
Tris Metropolitan Open-Face Helmet – White
Urban performance helmet with bold street presence.
sh. 6,499sh. 10,499
Carriers Delivery
Urban FitKEBS Approved
-38%Open Face4.6(71)
Tris Open Face Urban Helmet – Black
Open-face comfort with urban visibility and safety.
sh. 6,499sh. 10,499
Carriers Delivery
Design and engineering
Designers model helmet shape for optimal protection.
Engineering focuses on impact absorption and comfort.
Shell thickness and materials are chosen for strength.
Safety standards guide the entire design process.
Shell and liner assembly
Shells are molded from durable composite materials.
EPS liners are shaped to fit inside the shell precisely.
Assembly ensures the liner and shell work together on impact.
Fastening systems secure the helmet reliably.
Comfort and finishing
Padding and comfort liners are added for a snug fit.
Ventilation channels are integrated into the design.
Exterior finishes protect the helmet and improve appearance.
Quality control checks each helmet before packaging.
Certification testing
Helmets are tested under impact and retention standards.
Certification labels show compliance with safety rules.
Tested helmets are approved for sale in specific regions.
Certification is critical to ensure protective performance.
Quick action
Ready to upgrade your ride? Our team can help you pick the best helmet for your budget and riding style in Kenya.
Chat on WhatsApp